Selected properties of single-sided resistance spot welded joints on 18650 battery tab

Main Article Content

Krzysztof Bieliszczuk
Magdalena Zyskowska

Abstract

The aim of this study was to characterize selected properties of joints made by single-sided serial resistance spot welding of 0.15 mm thickness Hilumin connectors to the negative terminal of LGDBHG21865 lithium-ion cylindrical battery cell. Welding process was performed using production parameters to properly represent actual manufacturing conditions. Mechanical properties of the joints were examined by means of tensile stress test and microhardness measurements while additional studies include metallographic analysis of the joint cross sections by means of optical and scanning microscopy. Energy dispersive spectroscopy was performed in order to determine surface distribution of elements within the weld nugget. Studies confirmed suitable microstructure of welded joints, repeatability of the welding process and proper selection of the welding parameters.

Downloads

Download data is not yet available.

Article Details

How to Cite
[1]
K. Bieliszczuk and M. Zyskowska, “Selected properties of single-sided resistance spot welded joints on 18650 battery tab”, Weld. Tech. Rev., vol. 96, pp. 4–15, Jan. 2024.
Section
Original Articles

References

Brand M.J.; Schmidt P.A.; Zaeh M.F.; Jossen A. Welding techniques for battery cells and resulting electrical contact resistances, J Energy Storage, 2015, Vol. 1(1), 7–14. https://doi.org/10.1016/j.est.2015.04.001

Alexy A.; Van de Wall D.; Shannon G.; and Boyle M.L. Batteries need strong connections – are resistance, laser and micro TIG welding the best suited joining technologies?, Biuletyn Instytutu Spawalnictwa, 2019, Vol. 2019(1), 53–63. https://doi.org/10.17729/EBIS.2019.1/6

Das A.; Li D.; Williams D.; and Greenwood D. Joining Technologies for Automotive Battery Systems Manufacturing, World Electr. Veh. J., 2018, Vol. 9(2). https://doi.org/10.3390/wevj9020022

Kumar N.; Masters I.; Das A. In-depth evaluation of laser-welded similar and dissimilar material tab-to-busbar electrical interconnects for electric vehicle battery pack, J Manuf Process, 2021, Vol. 70, 78–96. https://doi.org/10.1016/J.JMAPRO.2021.08.025

Li H.; et al., Transient temperature and heat flux measurement in ultrasonic joining of battery tabs using thin-film microsensors, J Manuf Sci Eng, 2013, Vol. 135(5), 78-96. https://doi.org/10.1115/1.4024816/376585

Zhao J.; Li H.; Choi H.; W. Cai, Abell J.A.; and Li X. Insertable thin film thermocouples for in situ transient temperature monitoring in ultrasonic metal welding of battery tabs, J Manuf Process, 2013, Vol. 15(1), 136–140. https://doi.org/10.1016/J.JMAPRO.2012.10.002

Zwicker M.F.R.; Moghadam M.; Zhang W.; and Nielsen C.V. Automotive battery pack manufacturing – a review of battery to tab joining, Journal of Advanced Joining Processes, 2020, Vol. 1, 100017. https://doi.org/10.1016/J.JAJP.2020.100017

Chan Y.H.; Kim J.K.; Liu D.; Liu P.C.K.; Cheung Y.M.; and Ng M.W. Comparative performance of gold wire bonding on rigid and flexible substrates, Journal of Materials Science: Materials in Electronics, 2006, Vol. 17(8), 597–606.

Sedlmair J.; Mehlmann B.; and Olowinsky A. Laserbonding instead of ultrasonic wire bonding - An alternative joining technology for power applications, 2017 International Conference on Electronics Packaging, ICEP 2017, pp. 94–96. https://doi.org/10.23919/ICEP.2017.7939332

Masomtob M.; Sukondhasingha R.; Becker J. and Sauer D.U. Parametric Study of Spot Welding between Li-ion Battery Cells and Sheet Metal Connectors, Engineering Journal, 2017, Vol. 21(7), 457–473. https://doi.org/10.4186/ej.2017.21.7.457

Kumar N.; et al., In-depth evaluation of micro-resistance spot welding for connecting tab to 18,650 Li-ion cells for electric vehicle battery application, International Journal of Advanced Manufacturing Technology, 2022, Vol. 121(9–10), 6581–6597. https://doi.org/10.1007/S00170-022-09775-Z/TABLES/10

Jou M. Real time monitoring weld quality of resistance spot welding for the fabrication of sheet metal assemblies, J Mater Process Technol, 2003, Vol. 132(1–3), 102–113. https://doi.org/10.1016/S0924-0136(02)00409-0

Ariyanto A.; et al., Prototype of Resistance Spot Welding Material Preparation to Improve the Quality of Welding Joints, International Journal of Engineering Business and Social Science, 2023, Vol. 1(4), 283–289. https://doi.org/10.58451/IJEBSS.V1I04.58

Angani A.; Hwang H.M.; Cha H.R.; and Kim Y.G. Spot Welding Characteristics on the Manufacturing Method of Li-Ion Battery Packs for Electric Vehicle, International Conference on Control, Automation and Systems, 2023, 878–881. https://doi.org/10.23919/ICCAS59377.2023.10316836

Mallick S.; and Gayen D. Thermal behaviour and thermal runaway propagation in lithium-ion battery systems – A critical review, J Energy Storage, 2023, Vol. 62, 106894. https://doi.org/10.1016/J.EST.2023.106894

Xu B.; Lee J.; Kwon D.; Kong L.; and Pecht M. Mitigation strategies for Li-ion battery thermal runaway: A review, Renewable and Sustainable Energy Reviews, 2021, Vol. 150, 111437. https://doi.org/10.1016/J.RSER.2021.111437

Das A.; Beaumont R.; Masters I.; and Haney P. Macro-Modelling of Laser Micro-Joints for Understanding Joint Strength in Electric Vehicle Battery Interconnects, Materials, 2021, Vol. 14(13), 3552. https://doi.org/10.3390/MA14133552

SVS Schweisstechnik, “Wirbalit HF specification sheet.” Accessed: Dec. 15, 2023. [Online]. Available: https://www.svs-schweisstechnik.de/files/downloads/wirbalit_hf_data_sheet.pdf