Selected properties of single-sided resistance spot welded joints on 18650 battery tab
Main Article Content
Abstract
Downloads
Article Details
This work is licensed under a Creative Commons Attribution-NonCommercial-ShareAlike 4.0 International License.
Creative Commons CC BY 4.0 https://creativecommons.org/licenses/by/4.0/
Welding Technology Review (WTR) articles are published open access under a CC BY licence (Creative Commons Attribution 4.0 International licence). The CC BY licence is the most open licence available and considered the industry 'gold standard' for open access; it is also preferred by many funders. This licence allows readers to copy and redistribute the material in any medium or format, and to alter, transform, or build upon the material, including for commercial use, providing the original author is credited.
References
Brand M.J.; Schmidt P.A.; Zaeh M.F.; Jossen A. Welding techniques for battery cells and resulting electrical contact resistances, J Energy Storage, 2015, Vol. 1(1), 7–14. https://doi.org/10.1016/j.est.2015.04.001
Alexy A.; Van de Wall D.; Shannon G.; and Boyle M.L. Batteries need strong connections – are resistance, laser and micro TIG welding the best suited joining technologies?, Biuletyn Instytutu Spawalnictwa, 2019, Vol. 2019(1), 53–63. https://doi.org/10.17729/EBIS.2019.1/6
Das A.; Li D.; Williams D.; and Greenwood D. Joining Technologies for Automotive Battery Systems Manufacturing, World Electr. Veh. J., 2018, Vol. 9(2). https://doi.org/10.3390/wevj9020022
Kumar N.; Masters I.; Das A. In-depth evaluation of laser-welded similar and dissimilar material tab-to-busbar electrical interconnects for electric vehicle battery pack, J Manuf Process, 2021, Vol. 70, 78–96. https://doi.org/10.1016/J.JMAPRO.2021.08.025
Li H.; et al., Transient temperature and heat flux measurement in ultrasonic joining of battery tabs using thin-film microsensors, J Manuf Sci Eng, 2013, Vol. 135(5), 78-96. https://doi.org/10.1115/1.4024816/376585
Zhao J.; Li H.; Choi H.; W. Cai, Abell J.A.; and Li X. Insertable thin film thermocouples for in situ transient temperature monitoring in ultrasonic metal welding of battery tabs, J Manuf Process, 2013, Vol. 15(1), 136–140. https://doi.org/10.1016/J.JMAPRO.2012.10.002
Zwicker M.F.R.; Moghadam M.; Zhang W.; and Nielsen C.V. Automotive battery pack manufacturing – a review of battery to tab joining, Journal of Advanced Joining Processes, 2020, Vol. 1, 100017. https://doi.org/10.1016/J.JAJP.2020.100017
Chan Y.H.; Kim J.K.; Liu D.; Liu P.C.K.; Cheung Y.M.; and Ng M.W. Comparative performance of gold wire bonding on rigid and flexible substrates, Journal of Materials Science: Materials in Electronics, 2006, Vol. 17(8), 597–606.
Sedlmair J.; Mehlmann B.; and Olowinsky A. Laserbonding instead of ultrasonic wire bonding - An alternative joining technology for power applications, 2017 International Conference on Electronics Packaging, ICEP 2017, pp. 94–96. https://doi.org/10.23919/ICEP.2017.7939332
Masomtob M.; Sukondhasingha R.; Becker J. and Sauer D.U. Parametric Study of Spot Welding between Li-ion Battery Cells and Sheet Metal Connectors, Engineering Journal, 2017, Vol. 21(7), 457–473. https://doi.org/10.4186/ej.2017.21.7.457
Kumar N.; et al., In-depth evaluation of micro-resistance spot welding for connecting tab to 18,650 Li-ion cells for electric vehicle battery application, International Journal of Advanced Manufacturing Technology, 2022, Vol. 121(9–10), 6581–6597. https://doi.org/10.1007/S00170-022-09775-Z/TABLES/10
Jou M. Real time monitoring weld quality of resistance spot welding for the fabrication of sheet metal assemblies, J Mater Process Technol, 2003, Vol. 132(1–3), 102–113. https://doi.org/10.1016/S0924-0136(02)00409-0
Ariyanto A.; et al., Prototype of Resistance Spot Welding Material Preparation to Improve the Quality of Welding Joints, International Journal of Engineering Business and Social Science, 2023, Vol. 1(4), 283–289. https://doi.org/10.58451/IJEBSS.V1I04.58
Angani A.; Hwang H.M.; Cha H.R.; and Kim Y.G. Spot Welding Characteristics on the Manufacturing Method of Li-Ion Battery Packs for Electric Vehicle, International Conference on Control, Automation and Systems, 2023, 878–881. https://doi.org/10.23919/ICCAS59377.2023.10316836
Mallick S.; and Gayen D. Thermal behaviour and thermal runaway propagation in lithium-ion battery systems – A critical review, J Energy Storage, 2023, Vol. 62, 106894. https://doi.org/10.1016/J.EST.2023.106894
Xu B.; Lee J.; Kwon D.; Kong L.; and Pecht M. Mitigation strategies for Li-ion battery thermal runaway: A review, Renewable and Sustainable Energy Reviews, 2021, Vol. 150, 111437. https://doi.org/10.1016/J.RSER.2021.111437
Das A.; Beaumont R.; Masters I.; and Haney P. Macro-Modelling of Laser Micro-Joints for Understanding Joint Strength in Electric Vehicle Battery Interconnects, Materials, 2021, Vol. 14(13), 3552. https://doi.org/10.3390/MA14133552
SVS Schweisstechnik, “Wirbalit HF specification sheet.” Accessed: Dec. 15, 2023. [Online]. Available: https://www.svs-schweisstechnik.de/files/downloads/wirbalit_hf_data_sheet.pdf